Critical Castings & Precision Machining
Critical Castings & Precision Machining
Critical Castings & Precision Machining
12+

Years Of Experience

About Us

EnGenius Metals Pvt. Ltd

Founded in 2013, EnGenius Metals Pvt. Ltd. is an exclusive shell moulding foundry in Kolhapur, India, specializing in critical castings, complex metallurgy, and precision machining support. With a production capacity of 600+ MT/month and ISO 9001:2015 certification, we manufacture castings in:

  • Grey Iron (CI: FG 200/250/300)
  • Ductile Iron (SG: 400/12, 500/7, 700/3, 700/7, 400/22)
  • ADI (Austempered Ductile Iron)
  • CGI (Compacted Graphite Iron)
  • SiMo and heat-resistant grades

Our expertise in hydraulic castings, reverse draft cores, import substitution, and rapid development cycles positions us as a preferred partner for global industries including Hydraulics, Marine, Agriculture, Renewable Energy, Automotive, and Material Handling.

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12 +
Years of Legacy
200 +
Products Manufacturer
600 +
Production Capacity
9 +
Countries Global Reach
Advanced Foundry Capabilities for Precision Castings

Our Foundry Capabilities

01

High Production Capacity

Scalable, Consistent Output



02

Advanced Material Grades

CI, SG, ADI, CGI, SiMo, including 400/22 & 700/7 special grades


03

Hydraulic Casting Expertise

Engineered for durability and internal cleanliness


04

Value-Added Solutions

partner machining (CNC, VMC, Millipore, CMM) + surface finishing (zinc, phosphating, powder coating, HDG)

Commitment to Sustainability

At EnGenius Metals, responsibility and precision go hand in hand. Our eco-friendly systems set us apart:

  • Sand Reclamation System – recycling and reusing waste sand
  • Energy-Efficient Induction Furnaces – optimized power consumption
  • Imported Sands & Special Core Paints – better surface finish, lower gas emissions
  • Dust & Fume Extraction Systems – cleaner, safer, and compliant workplace
  • Resin-Coated Sand via Partner Unit – reduced wastage, consistent quality
  • Eco-Friendly Packaging – VCI & rust-preventive systems for global exports
  • Eco-Friendly Packaging – VCI & rust-preventive systems for global exports

By embedding sustainability, we help our customers meet their ESG and compliance goals, while protecting the environment.

Your Partner in Metal Excellence

Why Choose EnGenius Metals

01

Specialized Hydraulic Castings

Precision engineered for performance

02

Import Substitution & Cost Efficiency

Proven track record in reducing Imports

03

Rapid Development & Lead Time

Shortest development cycles, faster SOP

04

Advanced Metallurgy Expertise

High-strength grades like 400/22 & 700/7

05

Global Export Expertise

ISO-certified, export-ready packaging & logistics

06

Innovative Reverse Draft Castings

Brake discs & pad applications

07

Flexible Manufacturing

Supports both mass & batch production


08

In-House Core Shop & Lab

Precision core making with spectrometer validation

Enquire now for Grey Iron, SG Iron, ADI, and CGI castings with precision and reliability

Partner with us for high-precision castings, rapid development, and global-quality solutions.

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Serving Global Industries with Excellence

Industries We Serve

Hydraulics Industry

Material Handling

Marine Industry

Agriculture Industry

Renewable Energy

Automotive Industry

UK
Germany
Switzerland
Italy
USA
Spain
France
South Korea
UAE
Global Reach

Supplying precision castings to multiple international markets.

  • Countries Served: UK • USA • Germany • Switzerland • Italy • France • Spain • UAE • South Korea
  • Logistics Advantage: Kolhapur’s Five Star MIDC with Pune & Mumbai hubs
  • Connectivity: JNPT, Mundra, Kandla & Goa seaports + Kolhapur & Pune airports
Clients

We respect confidentiality. Customer names and references are shared post-discussion, ensuring protection of business relationships and competitive advantage.